First, before I begin my usual rambles, I want to say thank you to all of you who have read this blog. This blog has gotten 2300+ hits since I started it. Whoever you are, your clicks are appreciated.
It’s been around a month since my last post. The build is coming but very slowly and I’m in no rush here. So what’s new?
I got a Campy Veloce 10 speed triple crank from Rocky Mountain Cyclery’s eBay store.

Yes, count them up... one, two, three chain rings.
At $49.95 with S&H included, how could anyone say no? And yes, they are made in Italy.

Would you expect anything else?
Granted, they aren’t polished to a mirror finish like we’ve seen in the Record family but seeing smooth silver components is so refreshing! Rocky Mountain Cyclery also had a set of Veloce brakes for $24.99 with S&H included.

So small... yet so important.
The country of origin isn’t stamped anywhere on the brakes and neither the brakes or the crankset came in it’s original packaging. There are no signs of these being take-offs (like grease marks, scratches, etc). Could they be made in Taiwan? I suppose anything is possible but I also got a 13t-29t 10 speed cassette and a 111mm bottom bracket from Niagara Cycles through their Amazon.Com shop. Everything came in it’s original packaging and the packaging clearly says, “Made in Italy”.

No doubt where these goodies came from!
If Campagnolo is going to make anything in Taiwan then I wouldn’t think that they would stop at brakes. Why not make more things there? I’m sure they know that if they made anything outside of Italy then their reputation of “cycling purity” will take a hit. Let’s just assume that the brakes are indeed made in Italy. And if they’re not… oh well. It’s hard to go wrong considering the price (as long as they work!).
A stem and handlebars came next. Finding a polished silver stem is a bit tricky. IcyclesUSA has some made by Kalloy in Taiwan, and they even fit 1″ steerer tubes, but the TIG welding just turns me off.

Can you just hear the *ptlat*ptlat*ptlat* of the welder here?
It’s a small detail but one that is easily noticed. Call me picky, but I passed it up. eBay rewards the patient and I found this NOS Syntace from Demo Bike Sales and it is beautiful!

Shiny!
The logo was burned in with a laser and it’s really light to boot. At first I was a bit turned off by the black handlebar clamps but they match the Cinelli handlebars perfectly from The New-Old-Stock NOS Bicycle Shop.

The black clamps and Cinelli logos make for a sharp contrast.
Nice.
The right Cinelli logo is a bit skewed so I’ll have to move it. I can almost massage it down with my fingers.
The stem’s packaging says nothing of where it is made. I sent a quick note to Syntace. Let’s see what they come back.
The handlebars a bit more explicit. It says Made in Italy on the wrapping.

So what was made in Italy?
Wouldn’t it be funny if the text only referred to the wrapping and not the handlebars? Like the brakes, let’s assume that we have some Italian made handlebars. If it’s not then at least I have something Italian sounding.
A rear Veloce hub came from Cycles BiKyle. I found their Campy page through a Yahoo search but the page was retired, meaning I couldn’t get to it from their main site. You never know what lurks in the dark corners of a shop. It’s always worth a call to see what a shop has. It turns out that they had one rear 36h hole in stock. Perfect! I don’t have a front hub but having a rear hub means I’m one hub closer to a full set.
With some parts in hand, it’s time to start putting things together. I figured the cassette and hub would be the easiest.
Wrong.
It was immediately obvious that the chain would be rubbing against the frame when riding on the 13t cog.

Now that is a snug fit!
Just look at the lack of space around the chain and seat stays. I took a section of chain and draped it across the 13t cog. Sure enough, it rubbed.

This is not good.
I posted this to the Bike Forums site and got some good responses. It looks like I got two things going against me here. First, I have an excessively large cog in the last position. If it were smaller then I might have some more room. Second, I had my drop out adjustment screws all the way out. Turning them in lowered the position of the hub and bought me some room. The hub now sits half way down the drop outs with the screws all the way in.

Just a little lower now...
I ordered a set of longer screws from Loose Screws so I can have some extra threads in case I need to adjust the alignment. Having the hub sit half way down the drop outs is probably as low as I would want to go.
The simplest fix here was to add some washers/shims to the hub. This would increase my O.L.D. spacing but it would also spread the frame out giving me more room. I found some closely matching washers at the local Home Depot and got busy forming them. The washers had the right inner diameter but they had enormous outside diameters. I secured the washer on a screw with two nuts, put the screw in a drill, and spun the washer against a file to get the right inner diameter.

Spin spin spin!
It sounds crazy but it worked. Thankfully, I only had to do one washer like this because the other one fits inside the hub shell without any problems. And, you can’t see it with the lock ring on.

It looks like it was almost made to be there to begin with.
The Veloce hub started out with an O.L.D. of 131mm and it now sits at nearly 134mm. It’s a tight squeeze into the frame but with a little spreading it works just fine. Now the chain does not rub!

Clearance has been achieved.
I thought about getting an 11-25 cassette and creating a hybrid cassette. Two things turned me off from this. First, these cassettes aren’t cheap. The washers cost me $0.40 for a pack of three. Second, the cogs are specially designed to facilitate shifting from one specific size to another. The 17t is meant to jump up to a 16t – not a 15t. Each cog is ramped for this.

Follow the circles on the teeth to see the ramp pattern underneath them.
Substituting in the wrong cog size could lead to poor shifting. I say “could” because it probably wouldn’t be worse than shfting from a 24t to a 28t cog in a 6 speed freewheel. There were no ramps on those cogs and we survived on them just fine.
And so here it stands… one Italian Viner build in progress.

What better backdrop than my water heater and home heaters?